The Sand Recycling Machine is the core equipment for resource recovery in modern sand plants and mining operations. Designed to process washing wastewater containing 0.16-3mm fine sand, it achieves up to 95% material recovery while reducing water consumption by 50-70%. The innovative hydrocyclone-dewatering screen system ensures efficient solid-liquid separation, producing saleable sand with <20% moisture content. Its fully enclosed structure and automatic operation make it essential for environmentally sensitive projects requiring zero discharge standards.
Material characteristics:Silt content >15%, difficult to dewater
✔ Multi-stage hydrocyclones – Enhances solid-liquid separation
✔ High-frequency dewatering screen – Reduces moisture content to <20%
✔ Automatic backwash system – Prevents screen clogging
Case:Vietnam sand plant increased sand recovery from 75% to 92%, reducing water consumption by 60%.
Material characteristics:High SiO₂ content, severe wear on components
✔ Ceramic-lined hydrocyclones – Extends service life 3x
✔ Modular screen panels – Easy replacement & maintenance
✔ Heavy-duty slurry pump – Handles high-solid-content wastewater
Case:South African gold mine recovered 5,000 tons/month of fine gold-bearing sand, boosting profitability by 18%.
Standard Sand Recovery
Typical materials:▸ Machine-made sand (granite, basalt)▸ Natural river sand (with high silt content)▸ Crushed limestone sand▸ Recycled concrete fines
Application scenarios:
✓ Sand washing plants – Recovers lost fines from wastewater
✓ Concrete plants – Improves sand gradation for better mix quality
✓ Quarry operations – Reduces sand waste and water usage
Specialized Sludge Treatment
Typical materials:▸ Mineral tailings (iron ore, copper, gold)▸ Coal washing slurry▸ Industrial byproducts (slag, fly ash)▸ Dredged sediment (river/harbor cleaning)
Application scenarios:
✓ Mine tailings reprocessing – Recovers valuable fines
✓ Coal preparation plants – Reduces slurry disposal costs
✓ Environmental remediation – Treats contaminated sediments
*The output will vary according to different materials, feed particle size and other factors
Model | Pump Power (kw) |
Separator Spec (mm) |
Dewatering Screen | Capacity (m³/h) |
|
Spec(mm) | Power (kw) | ||||
FX250 | 11 | 250 | 800×2000 | 2×0.75 | 30-60 |
FX300 | 15 | 300 | 800×2000 | 2×0.75 | 60-100 |
FX350 | 18.5 | 350 | 1000×2000 | 2×1.5 | 70-130 |
FX550 | 22 | 550 | 1200×3000 | 2×2.2 | 100-220 |
FX650 | 30 | 650 | 1500×3000 | 2×3 | 120-272 |
FX750 | 37 | 750 | 1500×3000 | 2×3 | 180-350 |
FX900 | 55 | 900 | 1800×3600 | 2×4 | 450-650 |
Profession Achieves High Quality | Built Tough | Works Smarter