A dry magnetic separator is a specialized device designed to separate magnetic materials from non-magnetic ones in dry, free-flowing conditions. Unlike wet magnetic separators that process slurries, dry models rely on air or gravity to transport granular, powdery, or lump materials through a magnetic field, making them ideal for materials that cannot be wetted or where water usage is impractical. Their design—often featuring rotating magnetic drums, rolls, or overband magnets—enables efficient separation by exploiting differences in magnetic susceptibility, with applications spanning mining, recycling, and industrial processing.

The dry magnetic separator consists of one or more ​​magnetic drums (or rollers)​​ that generate a strong magnetic field. As ​​dry ore or material​​ is fed onto the surface of the drum or passed through a magnetic field zone:

● ​​Magnetic particles​​ are attracted to the drum surface due to the magnetic force and are carried away from the non-magnetic fraction.
​​● Non-magnetic or weakly magnetic particles​​ are unaffected by the magnetic field and fall freely away from the drum due to gravity or air flow.

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Material Application

Dry Magnetic Separator Features

● Iron ore: Concentrates magnetite/hematite (0.5–50 mm), boosting iron content from 25–40% to 60–70%—ideal for arid regions.​
● Manganese ore: Recovers weakly magnetic oxides (1–20 mm) via high-intensity models, critical for steel/batteries.​
● Rare earths: Separates weakly magnetic minerals (e.g., monazite) from sands, avoiding wet-processing losses.​
● Ferrous recycling: Extracts steel/iron from dry waste (MSW, automotive scrap, construction debris) for reuse.​
● Industrial minerals: Purifies kaolin, quartz, and phosphate by removing iron oxides, ensuring purity for ceramics/glass/fertilizers.​
● Coal: Removes magnetic pyrite to reduce sulfur emissions and improve fuel quality.​

specification

*The output will vary according to different materials, feed particle size and other factors

Model Magnetic field intensity (oe) Capacity (t/h) Power (kw)
CTB600X900 1450 8-15 1.1
CTB600X1800 1500 15-25 2.2
CTB750X1800 1550 30-45 3
CTB900X1800 1650 35-60 4
CTB1050X2400 1650 60-95 5.5
CTB1200X3000 1650 80-150 7.5
CTB1500X3000 1650 120-200 11

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