A dry magnetic separator is a specialized device designed to separate magnetic materials from non-magnetic ones in dry, free-flowing conditions. Unlike wet magnetic separators that process slurries, dry models rely on air or gravity to transport granular, powdery, or lump materials through a magnetic field, making them ideal for materials that cannot be wetted or where water usage is impractical. Their design—often featuring rotating magnetic drums, rolls, or overband magnets—enables efficient separation by exploiting differences in magnetic susceptibility, with applications spanning mining, recycling, and industrial processing.
The dry magnetic separator consists of one or more magnetic drums (or rollers) that generate a strong magnetic field. As dry ore or material is fed onto the surface of the drum or passed through a magnetic field zone:
● Magnetic particles are attracted to the drum surface due to the magnetic force and are carried away from the non-magnetic fraction.
● Non-magnetic or weakly magnetic particles are unaffected by the magnetic field and fall freely away from the drum due to gravity or air flow.
Used to upgrade low-grade iron ore by separating magnetic iron minerals from silica, alumina, and other gangue minerals.
Especially effective in dry regions where water is not available for wet processing.
Dry magnetic separation helps pre-concentrate ores containing weakly magnetic minerals before further processing.
Used to separate magnetic impurities from chrome concentrate, improving product purity.
Some rare earth minerals have weak magnetism and can be separated using high-intensity dry separators.
-Used to separate ferrous metals (iron, steel) from non-ferrous metals and plastics.
-Helps improve recycling efficiency and material purity.
Dry separators efficiently recover magnetic metals from complex mixtures without water.
-Clay, feldspar, silica, and other raw materials for ceramics often contain iron impurities that affect whiteness and quality.
-Dry magnetic separators remove fine iron particles to improve product quality.
Used to purify raw materials like quartz, zircon, and alumina by removing magnetic contaminants.
● Iron ore: Concentrates magnetite/hematite (0.5–50 mm), boosting iron content from 25–40% to 60–70%—ideal for arid regions.
● Manganese ore: Recovers weakly magnetic oxides (1–20 mm) via high-intensity models, critical for steel/batteries.
● Rare earths: Separates weakly magnetic minerals (e.g., monazite) from sands, avoiding wet-processing losses.
● Ferrous recycling: Extracts steel/iron from dry waste (MSW, automotive scrap, construction debris) for reuse.
● Industrial minerals: Purifies kaolin, quartz, and phosphate by removing iron oxides, ensuring purity for ceramics/glass/fertilizers.
● Coal: Removes magnetic pyrite to reduce sulfur emissions and improve fuel quality.
*The output will vary according to different materials, feed particle size and other factors
Model | Magnetic field intensity (oe) | Capacity (t/h) | Power (kw) |
CTB600X900 | 1450 | 8-15 | 1.1 |
CTB600X1800 | 1500 | 15-25 | 2.2 |
CTB750X1800 | 1550 | 30-45 | 3 |
CTB900X1800 | 1650 | 35-60 | 4 |
CTB1050X2400 | 1650 | 60-95 | 5.5 |
CTB1200X3000 | 1650 | 80-150 | 7.5 |
CTB1500X3000 | 1650 | 120-200 | 11 |
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