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Quartz, a hard (Mohs scale 7), abrasive, and high-purity mineral, is in high demand for glassmaking, semiconductor manufacturing, and construction aggregates. Processing quartz requires a powerful, efficient, and compact solution. The mobile crushing and screening plant 1150tph for quartz delivers exactly that: a 4-in-1 integrated system (vibrating feeder, jaw crusher, Symons cone crusher, vibrating screen) mounted on a single mobile chassis. This all-in-one design redefines large-scale quartz processing, combining mobility, high throughput, and precision..
• Ultra-high throughput: 150tph capacity meets the needs of large-scale quartz mines, quarries, and processing facilities, ensuring bulk production.
• Space-saving integration: All core components (feeder, jaw crusher, Symons cone crusher, screen) are mounted on one mobile frame—no need for separate foundations or complex setup.
• On-site processing: Wheeled chassis enables movement directly to quartz extraction sites, cutting transportation costs by 50% and reducing carbon emissions.
• Consistent quality: Multi-stage crushing and screening preserve quartz’s purity and produce uniformly graded particles, critical for industrial and construction applications.
Every component of this mobile crushing and screening plant is tailored to handle quartz’s abrasiveness and hardness, ensuring reliable 150tph performance:
• Function: Uniformly feeds raw quartz (up to 800mm boulders) into the jaw crusher while removing fine silt or impurities via the grizzly screen.
• Quartz-specific design: High-wear-resistant liners prevent damage from abrasive quartz, and adjustable feed rate avoids overload.
• Benefit: Ensures a steady, clean material flow to the primary crusher, optimizing overall throughput.
• Function: Breaks large quartz boulders into 150-200mm chunks using compressive force, the first step in reducing quartz to manageable sizes.
• Quartz-focused features: Heavy-duty manganese steel jaw plates resist abrasion, and a hydraulic adjustment system allows quick gap tuning.
• Benefit: Efficiently handles quartz’s hardness without frequent part replacement, maintaining 1150tph throughput.
• Function: Refines jaw-crushed quartz into fine, cubical aggregates (5-50mm) via eccentric compression—ideal for high-purity quartz applications.
• Symons advantage: The iconic Symons design (fixed concave + rotating mantle) delivers precise, uniform crushing, minimizing fines and preserving quartz quality.
• Quartz benefit: Wear-resistant alloy liners withstand abrasive quartz, while hydraulic overload protection prevents damage from uncrushable debris.
• Function: Classifies crushed quartz into 3-4 graded fractions (e.g., 0-5mm, 5-10mm, 10-20mm, 20-50mm) using high-frequency vibrations.
• Quartz-specific design: High-tensile steel screens with anti-clogging mesh prevent quartz particles from sticking, ensuring accurate separation.
• Benefit: Produces size-compliant quartz aggregates for diverse end uses, from glass sand to construction gravel.
• Tailored Configuration: Optimized jaw + cone/impact crusher combos for materials (hardness, moisture, size) and capacity (50–2,000 t/h).
• Smart Control: PLC automation for remote monitoring and self-adjustment (e.g., cone crusher discharge).
• Comprehensive Support: From planning to maintenance, ensuring long-term operational efficiency.
• Durable Parts & Upkeep: Premium wear parts (e.g., jaw plates, hammers) and proactive maintenance for sustained performance.
Profession Achieves High Quality | Built Tough | Works Smarter
Group headquarters: Xiuwu Industry Cluster District, Jiaozuo, ChinaGroup headquarters: Xiuwu Industry Cluster District, Jiaozuo, China
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