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Shale processing presents unique challenges in aggregate production due to its laminated structure and variable hardness characteristics. With compressive strength ranging from 30-150MPa and significant clay content (15-30%), shale requires specialized impact crushing approaches to achieve optimal particle shape and gradation for construction applications.
• Delamination Tendency: Natural bedding planes cause uneven breakage patterns
• Moisture Sensitivity: Clay content leads to material buildup and clogging
• Abrasive Quartz Content: 20-40% quartz accelerates wear on crushing components
• Dust Generation: Friable nature creates excessive particulate matter
• Gradation Control: Varied hardness causes inconsistent size distribution
Our 200TPH mobile impact crushing station overcomes these challenges through purpose-engineered impact crushers and intelligent system integration, delivering quarry-grade performance in a fully relocatable configuration optimized for shale processing.
• Model: PFQ1315 Vortex Strong Impact Crusher
• Rotor Diameter: 1300mm
• Max Feed Size: 500mm
• Drive Power: 250kW
• Engineering Innovations: Vortex Crushing Chamber: Three-stage impact zones for progressive reduction, Quick-Release Impact Bars (Replaceable in <30 minutes), Hydraulic Adjustable Apron (50-150mm discharge setting), Anti-Clogging System(Air purge channels)
• Model: PF1315 High-Efficiency Impact Crusher
• Rotor Diameter: 1320mm
• Max Feed Size: 350mm
• Drive Power: 200kW
• Precision Crushing Features: Rock-on-Rock Crushing (Produces cubical aggregates with <8% flakiness), Hydraulic Adjustable Grates (30-80mm setting range), Dual Oil Pump Lubrication (For continuous operation)
Real-Time Monitoring (Bearing temperature and vibration sensors)
• Model: ZSW1100x4200 Heavy-Duty Apron Feeder
• Pan Dimensions: 1100×4200mm
• Capacity: 350TPH surge capacity
• Key Technological Features: Overlapping manganese steel pans (20mm thickness), Variable speed hydraulic drive (0.01-0.3m/s), Impact bars for preliminary size reduction, Automatic chain tensioning system
• Tailored Configuration: Optimized jaw + cone/impact crusher combos for materials (hardness, moisture, size) and capacity (50–2,000 t/h).
• Smart Control: PLC automation for remote monitoring and self-adjustment (e.g., cone crusher discharge).
• Comprehensive Support: From planning to maintenance, ensuring long-term operational efficiency.
• Durable Parts & Upkeep: Premium wear parts (e.g., jaw plates, hammers) and proactive maintenance for sustained performance.
Profession Achieves High Quality | Built Tough | Works Smarter
Group headquarters: Xiuwu Industry Cluster District, Jiaozuo, ChinaGroup headquarters: Xiuwu Industry Cluster District, Jiaozuo, China
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