Granite processing presents exceptional challenges in medium-scale aggregate production due to its unique mineral composition and physical properties. With quartz content typically exceeding 60% and Mohs hardness ranking 6-7, granite demands specialized crushing approaches to achieve optimal particle morphology and gradation for premium construction applications.
The crystalline structure and abrasive nature of granite lead to several processing difficulties that conventional crushing systems struggle to address:
• Severe Component Wear: Quartz crystals accelerate wear on crushing surfaces by 300-400% compared to limestone
• Energy Intensive Processing: Hardness characteristics require 35-45% more energy per ton than softer rocks
• Particle Shape Challenges: Irregular fracture patterns produce excessive flakiness in traditional systems
• Gradation Control: Natural fissures create inconsistent size distribution in final products
Our 100-150TPH mobile granite crushing station overcomes these challenges through purpose-engineered components and intelligent system integration, delivering quarry-grade performance in a compact, relocatable package.
• Model: PE600×900 Hydraulic Adjustment Crusher
• Feed Opening: 600×900mm
• Max Feed Size: 500mm
• Crushing Force: 180 tonnes
• Advanced Engineering Solutions: Anti-Skid Jaw Design: Diamond-pattern crushing surfaces reduce material slippage by 60%,Hydraulic CSS Adjustment: 50-150mm range with digital display,Reinforced Frame: 40mm thick steel plates with ribbed reinforcement,Quick-Change Wear System: Jaw plates replaceable in <30 minutes
• Model: CS110 Symons Cone Crusher
• Cone Diameter: 900mm
• Max Feed Size: 150mm
• Drive Power: 75kW
• Precision Crushing Features: Interparticle Crushing Technology(Produces cubical aggregates with <8% flakiness), Automatic Overload Protection(Hydraulic clearing with auto-reset function), Closed-Circuit Operation(Oversize material recirculation system),Real-Time Monitoring(Bearing temperature and hydraulic pressure sensors)
• Model: ZSW960×3800 Heavy-Duty Grizzly Feeder
• Pan Dimensions: 960×3800mm
• Capacity: 200TPH surge capacity
• Key Technological Features: Dual eccentric shaft vibration mechanism with adjustable amplitude,Replaceable manganese steel liner plates (20mm thickness),Variable frequency drive for precise feed rate control (5-50Hz),Integrated metal detector with automatic stop function
• Model: 4YK1860 High-Frequency Vibrating Screen
• Screening Area: 4.5m²
• Deck Configuration Options:
• Standard: 30mm/15mm/5mm wire mesh
• Alternative: 40mm/20mm/10mm polyurethane panels
• Tailored Configuration: Optimized jaw + cone/impact crusher combos for materials (hardness, moisture, size) and capacity (50–2,000 t/h).
• Smart Control: PLC automation for remote monitoring and self-adjustment (e.g., cone crusher discharge).
• Comprehensive Support: From planning to maintenance, ensuring long-term operational efficiency.
• Durable Parts & Upkeep: Premium wear parts (e.g., jaw plates, hammers) and proactive maintenance for sustained performance.
Profession Achieves High Quality | Built Tough | Works Smarter