In industries such as ore processing, chemical production, and pharmaceutical manufacturing, the Powder Classifier, due to its high efficiency, stability, and adaptability, has become a core piece of powder separation equipment. However, many remain skeptical about its scope of application: What powders can the Powder Classifier grade? How can one choose the optimal grading solution for different powders?
Using turbine classification and airflow separation technology, the Powder Classifier is a leading equipment for fine powder grading (5-150 microns). Its unique advantages over traditional sieving machines and centrifugal classifiers include:
• High Adaptability: It can grade a wide range of powders with particle sizes of 5-150 microns, including metal ore powders, non-metallic mineral powders, and chemical raw material powders.
• Adjustable Grading Range: The classified particle size range is 5 to 150 microns, meeting the needs of various industries.
• Energy Saving: Compared with traditional sieving machines, it saves 20%-40% energy and has lower specific power consumption.
• Precision and Stability: Its turbine rotor design ensures accurate grading, with a particle size error of less than 2%.
But please note! The Powder Classifier is not a universal classifier. Certain special powders (such as high-humidity and agglomerated powders) require additional equipment optimization.
The core structure of the Powder Classifier can be divided into four major modules: the classification system, the airflow system, the feeding system, and the control system. These systems work together to ensure an efficient and stable powder grading process.
• Classification System: A high-speed turbine rotor design, combined with a frequency conversion drive, ensures precise grading, with key components boasting a service life of over 10,000 hours.
• Airflow System: A multi-stage cyclone separation structure dynamically adjusts airflow velocity, with a powder collection efficiency of over 99%.
• Feeding System: A screw feeder with adjustable speed, ensuring uniform material supply with a feeding stability error of less than 3%.
• Control System: PLC + touch screen intelligent control, with a grading parameter adjustment accuracy rate of up to 98%.
This structural design enables the Powder Classifier to improve grading efficiency by over 30% compared to traditional classifiers, while maintaining a particle size stability error of less than 2%.
• Iron Ore, Manganese Ore, and Copper Ore: Classify to 80-200 mesh for use in mineral processing, flotation, or sintering.
• Gold Ore, Lead-Zinc Ore: Precisely grade to 200-400 mesh to improve leaching efficiency.
• Rare Earth Ore: Ultrafine classification (325 mesh and above) to improve extraction efficiency.
• Limestone and Calcite: Classified to 200-400 mesh for use in plastics and coatings.
• Barite and Fluorite: Grade to 325 mesh and above for use as weighting agents in oil drilling.
• Gypsum and Talc: Building Grade (80-200 mesh) or Pharmaceutical Grade (400 mesh and above) classification to suit different application standards.
*The output will vary according to different materials, feed particle size and other factors
Model | S400 | S500 | S600 | S700 | S900 | S1000 | S1100 | S1200 | |
Matched mill (m) | Φ1.5 | Φ1.83 | Φ2.2 | Φ2.4 | Φ3.0 | ||||
Motor Blower | Model | YCTL200-4A | YCTL200-4B | YCTL200-4A | YCTL200-4B | YCTL200-4B | YCTL200-4A | YCTL200-4A | YCTL200-4B |
Rotating speed(r/min) | 125-1250 | 132-1320 | 440-1340 | 440-1340 | 600-1340 | ||||
Power (KW) | 7.5 | 11 | 15 | 18.5 | 37 | 55 | 75 | 90 | |
Model | SCF-12NO.8C | SCF-12NO.8C | SCF-12NO.10C | SCF-12NO.12C | SCF-12NO.12C | SCF-12NO.16B | SCF-12NO.16D | SCF-12NO.12C | |
Volume | 24216 | 30900 | 37960 | 58200 | 119332 | 168000 | 192000 | 211000 | |
Air pressure | 2.18 | 2.43 | 2.34 | 2.07 | 2.26 | 2.70 | 2.70 | 2.60 | |
Rotating speed(r/min) | 1500 | 1600 | 1200 | 1000 | 800 | 960 | 960 | 710 | |
Model | Y180M-2 | Y200L1-2 | Y225S-4 | Y225M-4 | Y335M1-8 | Y335M1-6 | Y335M3-6 | Y335L-8 | |
Power (KW) | 22 | 30 | 37 | 55 | 132 | 160 | 200 | 220 | |
Rotating speed of shaft (r/min) | 190-380 | 190-380 | 150-350 | 150-350 | 140-350 | 100-300 |
Profession Achieves High Quality | Built Tough | Works Smarter