The 4-in-1 Mobile Crushing And Screening Plant integrates a heavy-duty feeder, robust jaw crusher, high-pressure cone crusher, and precision vibrating screen into a single mobile unit, engineered for primary to tertiary crushing of hard materials. This system excels in processing high-abrasion rocks, mineral ores, and dense aggregates, making it indispensable in mining, quarrying, and large-scale infrastructure projects where particle uniformity, high compressive strength, and consistent product grading are critical requirements.
Designed for maximum productivity in mining, quarrying, and heavy construction, this 4-in-1 mobile plant excels at processing high-hardness materials through multi-stage crushing. The jaw crusher handles primary reduction of large boulders, while the cone crusher delivers precise secondary/tertiary crushing for uniform particle sizing—perfect for producing high-strength aggregates and liberated ore particles.
High-Hardness Rocks & Minerals
• Primary Materials: Granite, basalt, diabase, quartzite, andesite, and other igneous/metamorphic rocks with high compressive strength (≥150MPa)
• Secondary Materials: Magnetite, hematite, and high-density metallic ores
Production of high-strength construction aggregates (10-60mm) for bridge foundations, high-rise building structures, and heavy-duty pavements
Processing of hard rock for railway ballast (graded 20-60mm) with strict angularity and strength requirements
On-site crushing of quarry oversize boulders (up to 700mm) into saleable aggregates
Production of specialized materials for hydraulic engineering and coastal protection projects
Hard Construction Aggregates & Recyclables
• Target Materials: Reinforced concrete with high steel content, asphalt concrete, and hard demolition debris
Recycling of heavy construction waste into high-quality recycled aggregates (10-40mm) for structural backfill and road base
Processing of asphalt millings into reusable materials for road repair and overlay projects
Production of graded aggregates from demolished concrete structures for precast concrete components
Reduction of oversized debris to comply with transportation and landfill regulations
Granite & Basalt: These high-hardness rocks (160-250MPa) undergo primary crushing by the jaw crusher (reducing 700mm boulders to 100-150mm), followed by cone crushing to produce cubical aggregates (10-50mm) with low flakiness, ideal for high-strength concrete and heavy infrastructure.
Iron Ore: Raw iron ore lumps are first reduced by the jaw crusher, then finely crushed by the cone crusher to liberate iron particles (5-20mm). The vibrating screen classifies fractions, with fine ore directly feeding magnetic separation systems for iron recovery.
Reinforced Concrete: Demolished concrete is fed into the jaw crusher to break large chunks, then processed by the cone crusher to remove mortar and shape aggregates. The screen separates steel reinforcements (extracted via magnets) and grades recycled materials for structural reuse.
Quartzite: This abrasive material is efficiently processed through jaw crushing (primary reduction) and cone crushing (tertiary shaping) to produce uniform aggregates (5-30mm) for glass manufacturing, refractory linings, and precision casting.
*The output will vary according to different materials, feed particle size and other factors
Model | YDPZ46-1007 | YDPZ46-900 | YDPZ57-1210 | YDPZ57-75 | YDPZ96-1214 | YDPZ96-160 |
Vibrating Feeder | ZSW0625 | ZSW0625 | ZSW8530 | ZSW8530 | ZSW9638 | ZSW9638 |
Primary Jaw Crusher | PE400×600 | PE400×600 | PE500×750 | PE500×750 | CJ96 | CJ96 |
Feeding Size (mm) | ≤350 | ≤350 | ≤425 | ≤425 | ≤480 | ≤480 |
Feeding Size (mm) | 15-60 | 15-60 | 40-130 | 40-130 | 60-160 | 60-160 |
Secondary Crusher | Impact crusher | Cone crusher | Impact crusher | Cone crusher | Impact crusher | Cone crusher |
Model | PF1007 | PYB900 | PF1210 | CS75 | PFW1214 | CS160 |
Feeding Size (mm) | ≤250 | ≤115 | ≤400 | ≤150 | ≤430 | ≤205 |
Capacity (t/h) | 15-60 | 15-90 | 70-130 | 27-163 | 100-180 | 109-349 |
Vibrating Screen | 2/3/4YK1237 | 2/3/4YK1237 | 2/3/4YK1848 | 2/3/4YK1848 | 2/3/4YK1860 | 2/3/4YK1860 |
Belt Conveyor | B500x8m | B650 | B650 | B650 | B800 | B800 |
Capacity (t/h) | 15-60 | 15-60 | 60-100 | 100-150 | 150-180 | 180-300 |
Overall Size(mm) | 11500*2050*5400 | 11500*2050*5400 | 15800*2300*5850 | 15800*2300*5850 | 18000*2700*7650 | 18000*2700*7650 |
Profession Achieves High Quality | Built Tough | Works Smarter