The Mobile Crushing and Screening Plant represents the pinnacle of portable processing technology, combining robust impact crushing with precision screening capabilities. The plant features a high-performance horizontal shaft impact crusher paired with a heavy-duty vibrating screen, creating a continuous processing circuit that delivers consistently graded products (0-5mm, 5-20mm, 20-40mm). Advanced hydraulic systems enable rapid setup (under 30 minutes) and on-the-fly adjustment of crusher parameters and screen angles to accommodate varying material characteristics.
The intelligent control system provides real-time monitoring of all critical parameters including crusher load, screen efficiency, and conveyor speeds, allowing operators to optimize production rates and product quality. Future-ready features include remote diagnostics and automated wear compensation technology to maintain peak performance throughout extended operation periods.
• Integrated crushing and screening of blasted rock (≤650mm) into commercial aggregates
• Production of precisely graded materials (0-5mm sand, 5-20mm chips, 20-40mm base)
• On-site processing of alluvial deposits into washed aggregates
• Creation of high-value shaped aggregates for architectural concrete
• Production of railway ballast meeting strict particle shape requirements
• Manufacturing of drainage aggregates with controlled porosity
• Primary crushing and sizing of industrial minerals
• On-site processing of metallic ores for transport optimization
• Mine overburden processing for rehabilitation projects
• Complete crushing and screening of demolition concrete into reusable products
• Production of recycled aggregates meeting EN 12620 specifications
• Integrated metal separation for clean end products
• Space-efficient processing of demolition debris in city centers
• Low-noise operation for sensitive urban environments
• Dust-controlled processing near residential areas
• Rapid deployment for infrastructure project support
• Flexible configuration for changing material requirements
• Easy relocation between multiple job sites
Hard Rocks (Granite, Basalt):
Processed into premium aggregates with excellent particle shape through impact crushing and precise screening, producing 0-5mm manufactured sand and 5-40mm coarse aggregates.
Limestone & Dolomite:
Efficiently crushed and screened into uniform products for concrete production, asphalt mixes, and agricultural applications.
Construction Waste:
Reinforced concrete crushed to 0-40mm with automatic rebar separation, brick and masonry processed into drainage materials.
Industrial Byproducts:
Slag and mine tailings transformed into construction-grade materials through closed-circuit processing.
Special Applications:
Processing of lightweight aggregates, decorative stones, and specialty industrial minerals.
*The output will vary according to different materials, feed particle size and other factors
Technical Data//Model | MF1010E46 | MB900E57 |
---|---|---|
Transportation size (mm) | 14700x2400x4150 | 17000x2500x4300 |
Weight(t) | 40 | 45 |
Vibrating feeder | ZSW8530 | ZSW8530 |
Crusher 1 | PE400x600 | PE500x750 |
Crusher2 | PF1010 | PYB900 |
Vibrating screen | 3YK1548 | 3YK1860 |
Belt conveyer above screen | B500x8m | B500x8m |
Belt conveyer under screen | B500x8m | B500x8m |
Main belt conveyer | B650x11m | B650x11m |
Side belt conveyer | B500x16m | B500x16m |
Electric control (standard) | control box + control panel | control box + control panel |
Support leg (standard) | 4 | 4 |
Profession Achieves High Quality | Built Tough | Works Smarter