Basalt crushing represents one of the most challenging applications in aggregate production due to its extreme hardness (compressive strength 250-300MPa) and high abrasiveness. The unique mineral composition containing pyroxene and plagioclase creates significant wear challenges that demand robust equipment specifically designed for such demanding conditions.
• Exceptional wear resistance requirements for all crushing components
• High power consumption due to material hardness
• Need for precise particle shape control for high-value applications
• Dust control challenges during crushing operations
Based on the characteristics of basalt, we recommend the proven "jaw crusher + impact crusher" configuration, specifically optimized for high-abrasion applications.
The heavy-duty jaw crusher provides reliable primary reduction of large basalt blocks with maximum efficiency and wear resistance.
• Model: PE750×1060
• Feed Opening: 750×1060 mm
• Maximum Feed Size: 630 mm
• Capacity: 200-350 tph
• Features: Extra-heavy frame structure, optimized crushing chamber geometry, manganese steel jaw plates with special heat treatment for basalt applications, hydraulic adjustment system
The impact crusher delivers excellent particle shape and high reduction ratio, crucial for producing quality basalt aggregates.
• Model: PF1315
• Rotor Size: Φ1300×1500 mm
• Maximum Feed Size: 350 mm
• Capacity: 150-300 tph
• Features: High-chromium blow bars, hydraulic opening device, three-stage crushing cavity, special wear protection for abrasive materials
Complete plant integration ensures optimal performance:
• GZD110×4200 Vibrating Feeder with grizzly section
• 3YK2460 Vibrating Screen (3 decks)
• Belt Conveyor System with dust protection
• Pulse Jet Dust Collection System
• Centralized PLC Control System
This configuration has been proven in multiple basalt quarry applications, delivering reliable performance with lowest operating costs through optimized equipment selection and system design. The combination provides the perfect balance between capital investment and operational efficiency for medium to large-scale basalt processing operations.
• Tailored Configuration: Optimized jaw + cone/impact crusher combos for materials (hardness, moisture, size) and capacity (50–2,000 t/h).
• Smart Control: PLC automation for remote monitoring and self-adjustment (e.g., cone crusher discharge).
• Comprehensive Support: From planning to maintenance, ensuring long-term operational efficiency.
• Durable Parts & Upkeep: Premium wear parts (e.g., jaw plates, hammers) and proactive maintenance for sustained performance.
Profession Achieves High Quality | Built Tough | Works Smarter